Product Details

AV5

Avtron AV5 SMARTach™ III

  • Wide-Gap Technology Eliminates Gapping and Shimming
  • Fits AV485, AV685, and AV850 Encoders
  • Direct Machine-Mount Option
  • Permits Up to 4.5" [115mm] Through-Shaft
  • Fully Potted Electronics
  • -40°C to +100°C Standard; +120°C Option Requires Encoder Cooling
  • 3 Year No-Hassle Warranty

Avtron AV5 SMARTach III™ sensors are magnetoresistive, severe duty incremental quadrature sensors for the AV485, AV685, or AV850 rotary encoders. The AV5 is also usable in applications where an encoder housing is not needed – simply mount the AV5 with your bracket, and use an AV850 or other rotor. Also available: XR5 and XR12 sensors for hazardous duty applications or XP5 for applications where explosion proof is a requirement.

The AV5 is ideal for applications where mounting on a large diameter through-shaft is needed, including large hollow shafts for cooling water or air. The AV5 sensor + AV850 rotor combination permits through-shafts up to 4.5" [115mm].

The AV5 offers a full range of electrical connector options, including IP67 cable, IP66 MS connectors, and IP65 Industrial with built-in terminal strips. The AV5 sensor is fully protected against all types of wiring errors, including short circuits, reverse voltage, and phase-to-phase shorts. It is one tough sensor! For larger bore applications, use AV12 sensors with the AV125 encoder (or as stand-alone).

The universal 5-24V design drives longer cables and is protected against wiring errors and surges.

Adaptive Electronics: At power-up you know you installed it right! The green LED tells you your AV5 Sensor is aligned with the rotor and reading signal. If at any time, the AV5 cannot produce consistent signals, the LED changes to red and the optional remote alarm contact activates. However, the encoder keeps working to give you time to schedule service. Even wiring errors and short circuits that cause an over-temp situation will be detected and indicated by changing the LED to orange.

Operating Power: Volts: 5 - 24 VDC*

Current: 100mA nom, no load

Output Format: A Quad B with Marker (A,/A, B,/B, Z,/Z)

Second Isolated Output: Optional

Frequency Range: @5V, @1m cable, 250 kHz Max

                              @24V, @300m cable, #8 output, 45 kHz Max   

Maximum Cable Length: 1000' 

PPR: 4 - 50000***

Speed: 5400 RPM Max****

Electronics: Fully Encapsulated, IP67**

Temperature: -40° to 120°C (150°C rotor)^

Vibration: 18 g's

Shock: 1 meter drop test

Chemical: Polyurethane enamel paint protects against salt spray, mild acids, and bases.

Weight: 2 - 3 lbs [0.9 - 1.36 kg] (will vary by connector options)


 

* Electrical specifications for SMARTach III model (serial # 30,000 or higher), consult Nidec Industrial Solutions for earlier model specifications.

** Certain connector options may reduce IP rating.

***(PPR) Standard maximum PPR is 5000. Consult Factory with your application for PPRs up to 50,000.

**** (Speed) Maximum RPM may be limited for PPR > 2,500. Consult Factory with your application.

^ Requires air cooling system option in AV485 & AV685 to reach +120°C rating



All dimensions are in inches [millimeters].

Specifications and features are subject to change without notice.

  • High resolution up to 25000 PPR
  • Sensor PPR can be factory reprogrammed
  • Full protection against short circuits, reverse voltage, phase-to-phase shorts
  • High-power outputs for long cable runs
  • Optional 24V in, 5V out option for low-voltage, long-cable applications
  • Diagnostic LED and alarm output contact indicates proper operation

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    Pin-for-pin compatible with existing cabling including factory cables such as:

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    For direct model replacements, try our cross reference page

    or

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