Product Details

HS4

Magnetic Durability in a Compact Encoder

Bore Sizes Include 6-15mm and 3/8", 1/2" and 5/8"
No Optical Glass Disk
Resists Dust, Dirt, and Liquids: IP69K Available
Up to 16384 PPR
Drop-in Mechanical Replacement for Any Optical Encoder
Compatible Pinouts: No Rewiring
-40°C to +85°C Operation
2 Year No-Hassle Warranty

CONFIGURE & PRICE ENCODER

Product Manual

Data sheet

Accessories

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Description

Avtron HS4 encoders are setting THE industry standard for incremental quadrature hollow shaft rotary encoders. This versatile lineup fits the same mounting patterns on all motors and machines as competitor units, but that’s where the similarities end. We've incorporated Avtron magnetic sensing technology to this affordable set of encoders! This makes HS4 more resistant to dust, dirt, oil and other liquids that make ordinary optical encoders fail.

Our Wide-Gap technology provides for 10-20X larger air gap between sensor and rotor than ordinary optical encoder designs. Consider the resistance to vibration when you compare our 0.060” air gap to the typical 0.004” clearance from the thin, often flexible, optical disk spinning at full motor speeds. Our high-accuracy magnetic sensors provide high quality quadrature signals for precise velocity and position control with the durability of magnetic sensing technology.

Our magnetic HS4 encoders are setting a new standard for quality, durability, and performance. Select an Avtron HS4 today!

Specifications

Operating Power: Volts: 5 - 30 VDC; Current: 140mA @ 5V, 70mA @ 10V DC, 40mA @ 24V DC, no load
Output Format: A Quad B with marker (A, /A, B, /B, Z, /Z) available
Frequency Range: 0 to 1MHz
PPR: 1 - 16,384 Standard (for other PPR needs consult factory)
Speed: 6000 RPM Max., (for higher speeds, consult factory)
Axial Load: 9lbs [40 N]
Radial Load: 25lbs [110 N]
Max.Temperature: -40° to +85°C
Vibration: 10 g (10 Hz 1000 Hz, EN 60068-2-6)
Shock: 100 g (half sine 6 ms, EN 60068-2-27)
Weight: 0.44-1.76 lbs [200-800g]

More Advantages

Digital mapping technology for high accuracy
All-digital design, no trim pots or adjustments for longer life
Advanced magnetic sensor technology

Markets & Applications

Industry	Mining	General	Wind Power	Pulp & Paper	Oil & Gas	Marine	Metals	Machinery	Crane & Hoist
Light Mill Duty HS4 Encoder Programming Tool Cables and Connectors Encoder Couplings RUSH AV4 AV25 HS25A AV6A HS6A K661 AV6M AV4 HS35A AV20
Mill Duty M185 Cables and Connectors Encoder Couplings AV32 HS35M HS6M K661 M3 HS35X
Heavy Mill Duty XRB3 AVSK Cables and Connectors AV56S XR45 AV44 AV45 AV56A XR5 XR12 AV85A HS45 K661 XP5 XR115 XR125 XR4F XR56A XR850 XR85A AV115 AV125 AV67A HS44 AV850 SMT1
Severe Mill Duty XRB3 Cables and Connectors Encoder Couplings AV5 AV30 XR5 AV12 XR12 HS40 K661 M6C XP5 XPH1 XPH8 XR485 XR685 M7 AV685 AV485 AV30B

Accessories

Cables and Connectors

PRODUCT GLOSSARY

A Quad B

A Quad B refers to the set of output quadrature signals from an incremental quadrature encoder to indicate speed and direction, including complements: A, A NOT, B, B NOT (, , , ). Most Avtron encoders offer A Quad B output at no extra cost. For more information on quadrature- Wikipedia: http://en.wikipedia.org/wiki/Quadrature_phase
Complements

Also known as complementary outputs. To ensure that signal noise does not cause errors between the encoder and the controller, many encoders output signals that are driven in exactly opposite directions: when A goes high, A NOT goes low (, ); when A goes low, A NOT goes high. Controllers which see a transition in A, but not in the A NOT signal, would report a quadrature error.
Encoder

A device which indicates position and speed via a set of digital outputs. Incremental encoders output quadrature (A Quad B) signals, and may add a marker pulse once per revolution. Absolute encoders typically indicate position via a digital message, a set of parallel outputs, or analog values.
Incremental Encoder

An encoder that produces pulses in proportion to distance moved or rotated. Incremental encoders can also have a marker pulse Z, Z NOT (, ) once per revolution to provide a position reference. Avtron produces a full range of incremental rotary encoders.
Light Mill Duty

Light Mill Duty encoders are designed for industrial applications but must be protected from contamination, temperature cycling, and physical force, including shock, vibration, and bearing loads. Examples include AV20, AV25, HS25A, and HS35A models.
Line Driver

The chip or output circuit that forms the electrical pulses output from the encoder. Avtron has extremely advanced line driver technology to prevent damage from overvoltage and short circuits. Avtron offers optional high-power line drivers to permit Avtron encoder signals to travel farther down long wires to remote controller/drive locations without the need for repeaters or amplifiers.
Magnetic Encoder

Magnetic and magnetoresistive encoders typically use a magnetized rotor with north and south poles lined up around the perimeter of the disk. A magnetoresistive sensor detects the transitions, and these are the counts or pulses generated by the encoder. Magnetic encoders withstand dirt, dust, water, and temperature changes far better than optical encoders.
Marker Pulse

The Marker Pulse occurs once per revolution. The purpose of the marker pulse is to provide a repeatable home position location for positioning applications. The marker pulse is often abbreviated as "�Z" or "Z" in the USA and "C" or "N" in Europe.
Quadrature

To determine which direction an encoder is revolving, encoders output quadrature signals: two streams of pulses, A & B, generated at 90� timing angles. (Also called A Quad B) A leading B indicates rotation in one direction; B leading A indicates the encoder is rotating in the opposite direction. Example: �A leads B with clockwise rotation as viewed from the encoder face on an HS45 encoder." Many encoders with quadrature outputs also have complementary outputs: A NOT and B NOT signals.
Rotary Encoder

A rotary encoder provides position and/or speed feedback information about a rotating shaft. Rotary encoders may be hollow shaft, no-bearing modular, coupled solid shaft style. They may provide absolute positioning information, or incremental velocity feedback. Avtron rotary encoders are designed and built to be far more reliable than ordinary rotary encoders. Avtron encoder white papers on our blog provide more details of how and why Avtron rotary encoders are more reliable.
Wide-Gap Technology

Avtron encoders use special optical sensors and magnetoresistive sensors, combined with proprietary circuit designs to allow the sensor to be located much farther from the magnetic rotor or optical disk. This eliminates sensor crashes and makes mounting easy and forgiving of mechanical variation.
Wiegand wire

Wiegand wires generate a pulse of electricity in a coil as a magnet passes near the wire. Wiegand wires are used in Avtron absolute magnetic encoders to self-power the multi-turn counting engine, so even if the encoder has no power when turned, the absolute encoder correctly reports the number of turns and position. This allows Avtron to eliminate the glass disks and gears that cause failures in other absolute encoders. For information on the Wiegand effect-Wikipedia: http://en.wikipedia.org/wiki/Wiegand_effect , Wiegand wire: http://www.epanorama.net/sff/Power%20Electronics/Transformers_and_Magnetics/Magnetics%20-%20Wiegand%20Wire.pdf

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Product Details

HS4

Description

Specifications

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Light Mill Duty

Mill Duty

Heavy Mill Duty

Severe Mill Duty

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